HID-300 Series Aircraft Component Test Bench

Long Description:

The HID-300 Series Aircraft Component Test Bench is a sophisticated and versatile testing platform designed to evaluate and validate the performance of various aircraft hydraulic components. Developed by Hydraulics International, Inc. (HII), this test bench is engineered to meet the rigorous demands of both commercial and military aviation maintenance, repair, and overhaul (MRO) operations. Its advanced features and robust construction ensure accurate testing, diagnostics, and certification of hydraulic components, thereby enhancing aircraft safety and reliability.​

Technical Details:

1. Comprehensive Testing Capabilities: The HID-300 Series is designed to test a wide range of hydraulic components, including actuators, valves, pumps, motors, and accumulators. It can simulate various operational conditions to assess component performance under different scenarios, ensuring they meet OEM specifications and regulatory standards.​

2. High-Pressure Testing: Capable of generating hydraulic pressures up to 5,000 PSI, the test bench can accommodate the testing requirements of modern aircraft hydraulic systems. This high-pressure capability ensures that components are evaluated under conditions that closely replicate actual operational environments.​

3. Advanced Control System: Equipped with a programmable logic controller (PLC) and a human-machine interface (HMI), the HID-300 Series offers precise control over testing parameters. The intuitive HMI allows operators to set test conditions, monitor real-time data, and record results for analysis and reporting.​

4. Data Acquisition and Reporting: The test bench features an integrated data acquisition system that captures critical parameters such as pressure, flow rate, temperature, and leakage rates. This data is essential for diagnosing issues, verifying repairs, and ensuring components meet performance criteria.​

5. Customizable Test Programs: Users can create and store custom test programs tailored to specific components or testing protocols. This flexibility allows MRO facilities to standardize testing procedures, reduce setup times, and ensure consistency across tests.​

6. Safety Features: The HID-300 Series incorporates multiple safety mechanisms, including emergency stop functions, pressure relief valves, and interlocks to prevent unauthorized access during testing. These features protect both operators and equipment from potential hazards associated with high-pressure hydraulic testing.​

7. Robust Construction: Built with industrial-grade materials, the test bench is designed to withstand the demanding environments of MRO facilities. Its durable construction ensures long-term reliability and minimal maintenance requirements.​

8. Fluid Compatibility: The test bench is compatible with various hydraulic fluids commonly used in aviation, including MIL-H-5606, MIL-H-83282, and Skydrol. This compatibility ensures accurate testing conditions that reflect actual operational scenarios.​

Applications:

• Component Overhaul and Repair: The HID-300 Series is essential for MRO operations involving the overhaul and repair of hydraulic components. It allows technicians to verify the functionality and performance of repaired components before reinstallation, ensuring they meet required standards.​

• Quality Assurance: Manufacturers of hydraulic components can utilize the test bench for quality assurance purposes. By conducting rigorous testing during production, manufacturers can ensure their products comply with industry standards and customer specifications.​

• Research and Development: The test bench serves as a valuable tool for R&D departments developing new hydraulic components or systems. It enables engineers to test prototypes under controlled conditions, facilitating the optimization of designs and performance.​

• Training and Education: Aviation maintenance training programs can incorporate the HID-300 Series into their curriculum to provide hands-on experience with hydraulic component testing. This practical training enhances the skill sets of future technicians and engineers.​

Technical Specifications Table: