Enhancing Accuracy in Batching Processes: The Role of Batch Controllers and Their Applications

Batching is a process of combining multiple materials or substances in a specific ratio to create a final product. In industries such as oil and gas, accurate batching is crucial to ensure consistent quality and avoid costly errors. This is where batch controllers come in, offering an automated solution that simplifies the process and improves accuracy.

At AVA Aero Trading, we understand the importance of accurate batching in industries such as oil and gas, and we are proud to offer a range of high-quality batch controllers from our partner Hydraulics International, Inc. (HII).

Batch controllers are designed to work with flow meters and valves to monitor and control the flow of liquids or gases in a batching process. They enable precise measurement of the flow rate and total quantity of each component, as well as automatic control of valve operations to maintain the desired ratio.

In the oil and gas industry, batch controllers are used in various processes such as blending, dosing, and filling. For example, in blending processes, batch controllers can ensure the correct ratio of oil and gas is maintained, preventing over or under-blending, and ensuring consistent product quality.

Batch controllers are also useful in applications such as truck loading, where the system can automatically control the flow rate of each component and shut off the valves once the required quantity has been loaded. This ensures efficient and accurate loading and avoids costly overfilling or spillage.

One of the advantages of batch controllers is their ability to store and recall multiple recipes. This means that the controller can be pre-programmed with the desired ratios for specific products or batches, and the operator can simply select the appropriate recipe to initiate the process. This saves time and reduces the risk of error by eliminating the need for manual calculations.

At AVA Aero Trading, we offer a range of batch controllers to suit different applications and industries. The HII batch controllers we offer are designed to be reliable, durable, and user-friendly. They feature a clear, easy-to-use interface and can be programmed with up to 100 recipes. In addition, they have a high degree of accuracy, with a repeatability of ±0.05%.

In conclusion, batch controllers are an essential tool in industries such as oil and gas where precise batching is crucial to maintain consistent product quality and avoid costly errors. At AVA Aero Trading, we are committed to providing our customers with high-quality batch controllers from our partner HII, as well as other MRO and GSE solutions to support their operations. Contact us to learn more about our products and services